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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. AQL (Acceptable Quality Level)
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Drawing types and views
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
Metrology26%- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Hardness testers
  • 4. Thread measuring wires
  • 5. Surface plates and height standards
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Calipers (dial, digital, vernier)
  • 3. Height gauges
  • 4. Dial indicators
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Micrometers (outside, inside, depth)
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Linear and dimensional measurement
  • 5. Surface finish measurement
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)

ASQ Certified Quality Inspector Sample Questions:

The opening meeting should happen in the:
Response:

  • A. Performance phase of the audit.
  • B. Follow-up and Closure phase of the audit.
  • C. Planning phase of the audit.
  • D. Reporting phase of the audit.
Answer: A

It is appropriate to wring gage blocks that have been used on the shop floor during the milling of aluminum widgets. This statement is:
Response:

  • A. True, if they are wiped clean.
  • B. False, because they will have come in contact with chips, dust, and dirt-laden cutting fluids.
  • C. True, if they didn't get in contact with cutting fluids.
  • D. True, because they are made of hardened steel.
Answer: B

The least likely factor to impact the development of calibration intervals is:
Response:

  • A. The ability of the instrument to consistently maintain its metrological characteristic
  • B. How often the equipment is used
  • C. The operator using the equipment
  • D. What the equipment is used for
Answer: C

Reading a dial indicator from an angle produces a common measurement error known as Response:

  • A. tangent
  • B. parallax
  • C. cosine
  • D. bias
Answer: B

One of the most helpful items to assure reliable measurements and long life for gage blocks is:
Response:

  • A. nail file
  • B. conditioning stone
  • C. 400 grit sand paper
  • D. steel wool
Answer: B

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